Brake Caliper Test Bench
This test bench is used test the U-Cylinder, which is used in Brake Caliper with Disc Brake.
In this test bench we measure the Leakage
Mix Passage and Composition Control
This system was develop to perform CIP (Clean in Plant) process and Composition control of the material in Ice-cream Factory of HUL.
Electro-Pneumatic (EP) Brake Universal Test Bench
This test bench is used to test EP brake valves which are used in EP Brake Assist/ Controller. There are total 7 different types of valves like Triple Valve, stabilizing valve, Pressure Limiter Valve, Magnet Valve, Stabilizing Valve etc.
Andon Display System
This is a Display Board System to indicate the type of request generated from the seven individual work stations. When an user raised the query then corresponding Lamp will glow and
the main Andon Display also indicate the same.
Relay Valve Test Bench
The Relay Valve is used to apply the effective braking, which is independent to brake cylinder volume. The objective of our test bench is to test the Relay Valve. In this test bench we use 1 Proportional Valve, 3 Pressure sensors. There are total 5 tests (Leakage Test [1] + Functional Test [4]).
Compressor Test Bench
Before starting the test, we need to set the parameters in Setting window as per the type of compressor. First we need to configure the channel to monitor the temperature at various locations with in the compressor.
Characterization Machine
This Machine was used to perform the test like Hysteresis, Free Play, Efficiency, Flexibility and Exceptional Force for Gear Shifter with Gear Box. The User can perform the test before Endurance & after Endurance. The graphs for different plot are plotted & compare the test results.
Hydraulic Pulsating Unit
This is fully automatic Test Bench which is used to perform the endurance test on Brake Cylinder. In this Test Bench, there are two Independent working platforms
Chemical Recipe Machine
This machine was developed to make the Recipie of different composition for different gaskets. The machine is linked with database to maintain the proper record of all Chemicals to be used from Inventory control to Recipie Preparation.
IIMS Backlash Testing Machine
This Machine was used to check the Total Backlash in Component Intermediate Shaft (IMS). This was an Old system, which was not in used since 7-8 years. The requirement here is to modify the existing System and to save the Cost.
Leakage Test Bench
These test benches are used to check the leakage of the Fuel Tank & for the leakage of a cylinder. The test system is capable of detecting the leakage of 2 Pascal. In these test benches we used a leakage system of ATEQ, which are based on differential pressure measurement.
Rack Twist Testing System
In this testing system, the test is performed on test component in seven step sequence. The major criterion of this testing system is to twist the component and check the performance during and after twisting. Our task is to modify the Electrical Circuit and to improve the repeatability of the Test.
Performance Testing Machine
Bush Pressing Machine
This is Fully Automatic Machine used to Press the Bush Precisely and a Variable Pressing Speed. In this machine we used Servo Motor with Gear Box to press the bush precisely up to a depth repeatability of ±0.5 mm and with a Variable Speed.
Sector Shaft Testing Machine
This machine was used to check the parameters of the component called Sector Shaft. Earlier the whole system was operated on DOS based OS. Our task is to replace the DOS based OS to Win7 based OS, improve the measurement accuracy .